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User may select Automatic or Manual tab placement. Automatic works well for most situations, with minimum 4 tabs recommended. Once operations have been chosen, geometry has been assigned, and parameters have been adjusted, the next step is to generate toolpaths.
Toolpaths are visualized in the modeling space as Blue and Yellow lines that are drawn across the input geometry. Select the operation s that is are being used, then g enerate the selected operation by clicking , or regenerate all dirty operations by clicking. Complex or corrupted geometry may cause toolpath generation to fail. In this situation, the problem geometry should be deleted from MasterCAM a prompt will warn the user that any operations that reference the problem geometry will be affected.
The geometry can then be edited or recreated in Rhino, exported as a new. Excessive toolpath generation times can sometimes be reduced by changing Visibility from Shaded to Wireframe. Trimmed surfaces with far-flung control points cause trouble when merged into MasterCAM. Sometimes these problems can be averted by running a few Rhino commands on the problem surface s prior to merging:.
Large, complex meshes and surfaces occasionally cause problems in MasterCAM as well, depending on how they were generated. This issue is usually solved by recreating the mesh or surface in Rhino or Grasshopper. The FabLab provides a sample Grasshopper script that should produce usable geometry from the original problem geometry. Grasshopper Script for Recreating Geometry. In most cases, MasterCAM will not automatically generate the toolpath for a selected operation after its parameters and geometry have been assigned.
If the operation lacks assigned geometry, or has had any changes made to the geometry assignment, parameters, or tool definitions, then the operation is considered “dirty” and the toolpath icon will instead display. The toolpaths for a dirty operation will disappear from the modeling space until regenerated.
If an attempt to verify dirty operations is made, MasterCAM will prompt the user to regenerate with a pop-up dialogue.
Verification using dirty operations is inaccurate and should be avoided. Verification aka Simulation is the process of playing out the generated toolpaths in a virtual environment in order to check for errors and omissions. Successful verification accurate stock and tool definitions, no collisions found is a necessary pre-requisite to performing any real CNC machining at the GSD. Student submitted jobs will not be approved or scheduled until successful verification is demonstrated.
Select all operations that have been configured and will be used. Operations will be verified in chronological order according to their order in the Toolpath Manager. Click verify selected operations in the Toolpath Manager to open the Mastercam Simulator window. Users can scrub backward and forward along the timeline by clicking and dragging the red slider, or incrementally by pressing B backward and S forward. Users may skip to the previous or next operation by pressing P previous and N next.
Ensure that collision checking is activated before starting the simulation:. During simulation playback, areas of the stock involved in a collision will be colored dark red. The type of collision can be identified in the Collision Report. An immediate collision upon simulating an operation Flute Length – In Progress Stock is typically the result of incorrectly defined Machining Heights within that operation. MasterCAM Simulator provides an estimate of total run time for selected operations based on specified feed rates, stepover, stepdown, etc.
This estimate is displayed in the Move List panel on the right. After playing through the simulation, check “Elapsed Time” for the time estimate. Often this estimate is too low by a factor of 2, so as a rule of thumb, double the MasterCAM Simulator time estimate when making a CNC appointment reservation.
Fab Lab Store. During the Milling Appointment. Be sure to let us know about any pertinent information related to the job such as material type, your deadline, stock size, or any questions or problems that you’ve had in making the MasterCAM file. Once submitted, pay attention to messages in your Microsoft Team as your file is being reviewed. A TA may ask you to meet with them during office hour s to discuss what you want to make; they might also ask you to make changes to your file.
The status of your submitted file can be viewed through the online queue , along with those of others, but you should also receive notifications as the job status changes.
After the file is approved, you will be asked to schedule a milling appointment. Visit your job in the queue and choose the “Schedule Job” button to be brought to the scheduler. Choose a block of time that corresponds to the estimated run time for your job, as indicated by the TA in the thread posted to your Microsoft Team.
Make sure you purchase and prepare your material prior to your milling appointment allow 24 hours for most adhesives to fully cure or dry. You must be present in L33 while the machine creates your part. Pages Blog. For example, the roughing module in the performance package includes numerous cycles for milling in trochoidal tool paths.
The finishing module of the Maxx machining performance package includes pre-finishing and finishing of planes and free-form surfaces with various barrel cutters. All tool paths are checked for collisions. Your Name required. Job Title required. Hitech ShowroomVideos. Ron Covell. Applied Science. LA Machines. Charlie Sarsfield. Further Fabrication. Pierson Workholding.
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